Imagine a teacher walking into the
classroom on the first day of school
in the fall having not touched a textbook
or lesson plan since the spring. Or a
professional athlete on opening day who
hasn’t picked up a ball or hit the gym
since the final play of the previous season.
Chances are that these individuals are not
ready to perform as expected.
Whether they realize it or not, winter
maintenance providers may have salt or sand
spreaders in a similar unprepared situation
as they get ready for another season of snow
and ice control. Nothing good can come
from sending a spreader into battle at less
than 100 percent. That’s why it’s a beneficial
practice to run your spreader through a
pre-season maintenance checklist to ensure
it’s in good working order before the snow
flies and another winter season begins.
Different Needs for
Different Spreaders
No single article could adequately address
everything there is to know about
spreader maintenance, simply because
there are so many equipment variations
and options available. Clearly a spreader
built with polyethylene will require a different
maintenance approach than one
constructed of steel or stainless steel. Procedures
will vary based on whether the
spreader is powered by a gas engine, hydraulics
or electricity. The unit’s material
delivery system — whether gravity-fed,
auger-fed or conveyor-fed — will also
impact maintenance needs.
With so many differences in spreaders,
the best solution is to follow the suggested
procedures outlined in the maintenance
section of the owner’s manual. A good
manual will include specific details such
as proper belt and chain tension settings. It
will also identify common grease points.
Engine-powered spreaders should also
have an individual manual from the engine
manufacturer providing maintenance
details for the engine itself.
It’s in spreader manufacturers’ best interest to keep customers satisfied with
equipment performance. That’s why they
take the time to provide a manual to help
end users keep their spreaders in optimal
condition from one season to the next.
And with plenty of dollars to be made
with a smooth-operating machine, it only
makes sense — and cents — for contractors
to take advantage of this maintenance
information.
Clean It Up
While every spreader will have its own
set of maintenance activities, there are
some universal practices that any spreader
should go through to prepare for an upcoming
season. One of these is a good,
old-fashioned cleaning.
A thorough cleaning is particularly important
for spreaders with metal hoppers
because residual salt will corrode the surface
and eventually lead to rust. And since
so many deicing materials are corrosive
in nature, metal hoppers should actually
be cleaned out after every use. Even if the
spreader was cleaned before storage, it’s
still a good idea to clean it again as a new
season approaches to ensure that any
caked on salt was completely removed from the surface.
Water is generally all that’s needed to
clean the hopper and other spreader components.
Just prop the spreader up on its
side and hose it out. The water will carry
any dust, dirt or deicing material with it
as it flows from the hopper. Some like to
use chemicals during the cleaning
process, but it’s worth noting that alkaline-
based cleaners like those containing
acetone, benzene, leaded gasoline or
brake cleaner should not be used when
cleaning hoppers made of polyethylene.
These chemicals can damage poly and
hurt its structural integrity.
Cleaning also presents an opportunity
to check the spreader over for areas where
paint or finish may have been scratched
or chipped off to expose metal below.
These areas should be touched up to reduce
the possibility of corrosion and rust.
Components can also be looked over during
this time to see if any are in need of
replacement or repair.
Don’t Forget Grease
After cleaning and perhaps a few
touchups or fixes, the next step for all
spreaders is to grease all necessary parts.
Components will vary from one spreader
to the next, but every unit will have at
least some moving parts and connectors
that require lubrication.
For spreaders powered by electricity or
other units featuring electrical connections
for components, such as lights, a coat of
dielectric grease should be applied to all
terminals to prevent corrosion and ensure
easy reconnection. In actuality, dielectric
grease should be applied anytime these
terminals are disconnected.
Moving parts like bearings, chains,
conveyors, rollers and augers should all
be lubricated with a good quality multipurpose
grease or oil. The same applies
for integrated grease fittings. How much
time, effort and grease are needed will
differ depending on the type of
spreader. Conveyor-fed units and some
other models have more moving parts
and therefore require more lubrication.
Conversely, some auger-fed spreaders
operate without pulleys, chains and conveyors
and only need grease in a few areas
to facilitate auger articulation.
Check your owner’s manual to determine
where and how much lubrication
is necessary.
Feeling Tension
Contractors using spreaders with belts,
chains or conveyors should be sure to adjust
the tension before the season starts.
This should also be done throughout the
winter to reduce the chances of slippage
or other performance issues. How tension
is adjusted will vary depending on the
spreader, so consult the owner’s manual
before making modifications.
Some aspects of tension adjustment are
universal, however. For example, the
drive belt or chain should never be over
tightened, as it could damage the motor
or gearbox bearing. Additionally, before
attempting to adjust conveyor belt tension,
check to make sure that no sand or deicing
material is trapped underneath the belt.
Engine and Hydraulic Checks
Engine- and hydraulic-powered spreaders
will need to undergo some additional
pre-season maintenance.
An engine, like the spreader itself,
should be cleaned before returning to
work, especially since users may not get
around to it once the season begins. This
can be done simply by spraying with water
to remove any residual salt to guard against corrosion of metal engine components.
After that, keep track of the service
intervals for oil and air filters changes,
spark plug inspections and other maintenance
checks suggested by the engine
manufacturer in the manual.
For hydraulically powered spreaders,
be sure to change the hydraulic fluid, unless
of course it was already changed prior
to being stored for the off-season. Use a
new hydraulic fluid of the type and viscosity
recommended by the pump manufacturer.
Then inspect all hoses and
fittings for any signs of damage or leaks
and take care of any problems you come
across.
Ready to Go
Contractors are usually far more focused
on the jobs and profits aspect of getting
into a new snow and ice control
season. But work will go much more
smoothly if proper time and attention is
dedicated to a little preseason preparation.
When the brunt of winter hits, the snow
won’t be slowing down. Make sure your
spreader doesn’t either. ❑
Mark Hall is director of marketing and
sales for TrynEx International.